Stuffed Sausage Sandwich Recipe

Elevate your grilling game with this gourmet Stuffed Sausage Sandwich! Juicy sausages are stuffed with melted cheese and sweet caramelized onions, then wrapped in crispy bacon for a flavor explosion. Perfect for a weekend BBQ or a satisfying weeknight dinner.

Prep Time 15 mins
Cook Time 40 mins
Calories 214.8 kcal
Protein 15g
Rating Be the first
Stuffed Sausage Sandwich 61

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Forktionary editorial kitchen team

The Forktionary Kitchen Team

Adapted from Food.com, then tested & standardized by Forktionary.

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How to Make Stuffed Sausage Sandwich

  1. Preheat grill to medium-high heat. Prepare a drip pan.
  2. In a small saucepan, sauté the thinly sliced onion in 1 tablespoon of olive oil over medium heat until softened and caramelized (about 8-10 minutes). Set aside.
  3. Using a sharp knife, carefully cut a lengthwise slit into each sausage, being careful not to cut all the way through.
  4. Insert a slice of provolone cheese and a portion of the caramelized onions into the slit of each sausage.
  5. Wrap each sausage with a slice of bacon and secure with a toothpick.
  6. Arrange the stuffed sausages, cheese-side up, on the preheated grill grate above the drip pan.
  7. Grill for 10-15 minutes, or until the bacon is crispy and the cheese is melted and bubbly, turning occasionally.
  8. While the sausages grill, lightly toast the hamburger buns if desired.
  9. Serve the grilled sausages on the buns, topped with remaining caramelized onions and your favorite condiments.

Nutrition Information (Approximate per serving)

Sodium

13 g

Sugar

7g

Fat

19g

Carbs

7g

Frequently Asked Questions

How long does it take to make Stuffed Sausage Sandwich?

Stuffed Sausage Sandwich takes about 55 minutes from start to finish — roughly 15 minutes to prepare and 40 minutes to cook.

How many calories are in Stuffed Sausage Sandwich?

Stuffed Sausage Sandwich has approximately 214.8 calories per serving, with about 15 g protein, 7 g carbohydrates and 13 g fat.

What ingredients do I need for Stuffed Sausage Sandwich?

The key ingredients for Stuffed Sausage Sandwich are Spicy Turkey Sausage, Monterey Jack Cheese, Green Onions, Bacon, French Rolls, Sweet Onion. See the full list with measurements above.

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